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<article article-type="research-article" dtd-version="1.3" xmlns:mml="http://www.w3.org/1998/Math/MathML" xmlns:xlink="http://www.w3.org/1999/xlink" xmlns:xsi="http://www.w3.org/2001/XMLSchema-instance" xml:lang="ru"><front><journal-meta><journal-id journal-id-type="publisher-id">vestift</journal-id><journal-title-group><journal-title xml:lang="ru">Известия Национальной академии наук Беларуси. Серия физико-технических наук</journal-title><trans-title-group xml:lang="en"><trans-title>Proceedings of the National Academy of Sciences of Belarus. Physical-technical series</trans-title></trans-title-group></journal-title-group><issn pub-type="ppub">1561-8358</issn><issn pub-type="epub">2524-244X</issn><publisher><publisher-name>The Republican Unitary Enterprise Publishing House "Belaruskaya Navuka"</publisher-name></publisher></journal-meta><article-meta><article-id pub-id-type="doi">10.29235/1561-8358-2021-66-4-399-410</article-id><article-id custom-type="elpub" pub-id-type="custom">vestift-697</article-id><article-categories><subj-group subj-group-type="heading"><subject>Research Article</subject></subj-group><subj-group subj-group-type="section-heading" xml:lang="ru"><subject>МАТЕРИАЛОВЕДЕНИЕ, МЕТАЛЛУРГИЯ</subject></subj-group><subj-group subj-group-type="section-heading" xml:lang="en"><subject>MATERIALS SCIENCES AND ENGINEERING, METALLURGY</subject></subj-group></article-categories><title-group><article-title>Определение возможности модернизации системы на основе дугового плазмотрона для газотермического напыления керамических материалов, с использованием топливного вихревого интенсификатора. Часть I: Термодинамическое моделирование параметров эффективности системы</article-title><trans-title-group xml:lang="en"><trans-title>Characterization of opportunity for upgrading of the system based on arc plasma torch for thermal spaying of ceramic materials, by means of use of fuel vortex intensifier. Part I: Thermodynamic modeling of the system efficiency parameters</trans-title></trans-title-group></title-group><contrib-group><contrib contrib-type="author" corresp="yes"><name-alternatives><name name-style="eastern" xml:lang="ru"><surname>Девойно</surname><given-names>О. Г.</given-names></name><name name-style="western" xml:lang="en"><surname>Devoino</surname><given-names>O. G.</given-names></name></name-alternatives><bio xml:lang="ru"><p>Девойно Олег Георгиевич – доктор технических наук, профессор, заведующий отраслевой научно-исследовательской лабораторией плазменных и лазерных технологий, филиал БНТУ «Научно-исследовательский политехнический институт»</p><p>пр. Независимости, 65, 220013, Минск, Республика Беларусь</p></bio><bio xml:lang="en"><p>Oleg G. Devoino – Dr. Sc. (Engineering), Professor, Head of Plasma and Laser Technology Laboratory</p><p>65, Nezavisimosti Ave., 220013, Minsk, Republic of Belarus</p></bio><email xlink:type="simple">devoino-o@mail.ru</email><xref ref-type="aff" rid="aff-1"/></contrib><contrib contrib-type="author" corresp="yes"><name-alternatives><name name-style="eastern" xml:lang="ru"><surname>Горбунов</surname><given-names>А. В.</given-names></name><name name-style="western" xml:lang="en"><surname>Gorbunov</surname><given-names>A. V.</given-names></name></name-alternatives><bio xml:lang="ru"><p>Горбунов Андрей Васильевич – кандидат технических наук, приглашенный профессор, лаборатория плазмы и процессов Факультета физики</p><p>Web of Science Researcher ID: R-2138-2019</p><p>ITA-CTA, Сан-Жозе-дус-Кампос, 12228-900, Сан Паулу, Бразилия</p></bio><bio xml:lang="en"><p>Andrei V. Gorbunov – Ph. D. (Engineering), Visiting Professor, Plasmas and Processes Laboratory</p><p>Web of Science Researcher ID: R-2138-2019</p><p>São José dos Campos, 12228-900, SP, Brazil</p></bio><email xlink:type="simple">gorbunov.ita@gmail.com</email><xref ref-type="aff" rid="aff-2"/></contrib><contrib contrib-type="author" corresp="yes"><name-alternatives><name name-style="eastern" xml:lang="ru"><surname>Горбунова</surname><given-names>В. А.</given-names></name><name name-style="western" xml:lang="en"><surname>Gorbunova</surname><given-names>V. A.</given-names></name></name-alternatives><bio xml:lang="ru"><p>Горбунова Вера Алексеевна – кандидат химических наук, доцент, факультет горного дела и инженерной экологии</p><p>пр. Независимости, 65, 220013, Минск, Республика Беларусь</p></bio><bio xml:lang="en"><p>Vera A. Gorbunova – Ph. D. (Chemistry), Assistant Professor, Department of Engineering Ecology</p><p>65, Nezavisimosti Ave., 220013, Minsk, Republic of Belarus</p></bio><email xlink:type="simple">vgveragorbunova@mail.ru</email><xref ref-type="aff" rid="aff-1"/></contrib><contrib contrib-type="author" corresp="yes"><name-alternatives><name name-style="eastern" xml:lang="ru"><surname>Володько</surname><given-names>А. С.</given-names></name><name name-style="western" xml:lang="en"><surname>Volod’ko</surname><given-names>A. S.</given-names></name></name-alternatives><bio xml:lang="ru"><p>Володько Александр Сергеевич – научный сотрудник, отраслевая научно-исследовательская лаборатория плазменных и лазерных технологий, филиал БНТУ «Научно-исследовательский политехнический институт»</p><p>пр. Независимости, 65, 220013, Минск, Республика Беларусь</p></bio><bio xml:lang="en"><p>Aleksandr S. Volod’ko – Researcher, Plasma and Laser Technology Laboratory</p><p>65, Nezavisimosti Ave., 220013, Minsk, Republic of Belarus</p></bio><email xlink:type="simple">nilusko@tut.by</email><xref ref-type="aff" rid="aff-1"/></contrib><contrib contrib-type="author" corresp="yes"><name-alternatives><name name-style="eastern" xml:lang="ru"><surname>Коваль</surname><given-names>В. А.</given-names></name><name name-style="western" xml:lang="en"><surname>Koval</surname><given-names>V. A.</given-names></name></name-alternatives><bio xml:lang="ru"><p>Коваль Виталий Александрович – кандидат технических наук, доцент, автотракторный факультет</p><p>пр. Независимости, 65, 220013, Минск, Республика Беларусь</p></bio><bio xml:lang="en"><p>Vitali A. Koval – Ph. D. ( Engineering), Assistant Professor, Automotive and Tractor Faculty</p><p>65, Nezavisimosti Ave., 220013, Minsk, Republic of Belarus</p></bio><email xlink:type="simple">vit_koval@mail.ru</email><xref ref-type="aff" rid="aff-1"/></contrib><contrib contrib-type="author" corresp="yes"><name-alternatives><name name-style="eastern" xml:lang="ru"><surname>Яцкевич</surname><given-names>О. К.</given-names></name><name name-style="western" xml:lang="en"><surname>Yatskevich</surname><given-names>O. K.</given-names></name></name-alternatives><bio xml:lang="ru"><p>Яцкевич Ольга Константиновна – кандидат технических наук, доцент, заведующий кафедрой «Технологическое оборудование», машиностроительный факультет</p><p>пр. Независимости, 65, 220013, Минск, Республика Беларусь</p></bio><bio xml:lang="en"><p>Olga K. Yatskevich – Ph. D. (Engineering), Assistant Professor, Head of the Department of Technological Equipment</p><p>65, Nezavisimosti Ave., 220013, Minsk, Republic of Belarus</p></bio><email xlink:type="simple">mtools@bntu.by</email><xref ref-type="aff" rid="aff-1"/></contrib><contrib contrib-type="author" corresp="yes"><name-alternatives><name name-style="eastern" xml:lang="ru"><surname>Галиновский</surname><given-names>А. А.</given-names></name><name name-style="western" xml:lang="en"><surname>Halinouski</surname><given-names>A. A.</given-names></name></name-alternatives><bio xml:lang="ru"><p>Галиновский Антон Александрович – кандидат технических наук, научный сотрудник</p><p>Web of Science Researcher ID: X-6016-2018</p><p>Boční II 1401, Прага 4, Чешская Республика</p></bio><bio xml:lang="en"><p>Anton A. Halinouski – Ph. D. (Engineering), Scientific Assistant, Department of Ionosphere and Aeronomy</p><p>Web of Science Researcher ID: X-6016-2018</p><p>Boční II 1401 Prague 4, Czech Republic</p></bio><email xlink:type="simple">halinouski@ufa.cas.cz</email><xref ref-type="aff" rid="aff-3"/></contrib></contrib-group><aff-alternatives id="aff-1"><aff xml:lang="ru"><institution>Белорусский национальный технический университет</institution></aff><aff xml:lang="en"><institution>Belarusian National Technical University</institution></aff></aff-alternatives><aff-alternatives id="aff-2"><aff xml:lang="ru"><institution>Технологический институт аэронавтики</institution></aff><aff xml:lang="en"><institution>Aeronautics Institute of Technology</institution></aff></aff-alternatives><aff-alternatives id="aff-3"><aff xml:lang="ru"><institution>Институт физики атмосферы Академии наук Чехии</institution></aff><aff xml:lang="en"><institution>Institute of Atmospheric Physics of the Czech Academy of Sciences</institution></aff></aff-alternatives><pub-date pub-type="collection"><year>2021</year></pub-date><pub-date pub-type="epub"><day>26</day><month>12</month><year>2021</year></pub-date><volume>66</volume><issue>4</issue><fpage>399</fpage><lpage>410</lpage><permissions><copyright-statement>Copyright &amp;#x00A9; Девойно О.Г., Горбунов А.В., Горбунова В.А., Володько А.С., Коваль В.А., Яцкевич О.К., Галиновский А.А., 2021</copyright-statement><copyright-year>2021</copyright-year><copyright-holder xml:lang="ru">Девойно О.Г., Горбунов А.В., Горбунова В.А., Володько А.С., Коваль В.А., Яцкевич О.К., Галиновский А.А.</copyright-holder><copyright-holder xml:lang="en">Devoino O.G., Gorbunov A.V., Gorbunova V.A., Volod’ko A.S., Koval V.A., Yatskevich O.K., Halinouski A.A.</copyright-holder><license xml:lang="ru" license-type="creative-commons-attribution" xlink:href="https://creativecommons.org/licenses/by/4.0/" xlink:type="simple"><license-p>Данная работа распространяется под лицензией Creative Commons Attribution 4.0.</license-p></license><license xml:lang="en" license-type="creative-commons-attribution" xlink:href="https://creativecommons.org/licenses/by/4.0/" xlink:type="simple"><license-p>This work is licensed under a Creative Commons Attribution 4.0 License.</license-p></license></permissions><self-uri xlink:href="https://vestift.belnauka.by/jour/article/view/697">https://vestift.belnauka.by/jour/article/view/697</self-uri><abstract><p>Одно из перспективных направлений в технологиях газотермического, в том числе плазменного, напыления функциональных керамических покрытий, – это разработка новых их вариантов, с применением ввода в теплоноситель недорогих смесей промышленных углеводородов с окислителем для снижения энергоемкости процесса. Такую плазменно-топливную разновидность наиболее перспективно использовать для получения тугоплавких функциональных покрытий. Для этой цели нами рассмотрена возможность модернизации промышленной системы для напыления керамических порошковых материалов на основе дугового плазмотрона на 25–40 кВт путем использования пробного варианта топливного газо-вихревого интенсификатора. При этом был проведен термодинамический анализ систем C–H–O–N–Ar–Me (Me = Al, Cr) и C–H–O–Al с целью моделирования возможных параметров генерируемой высокотемпературной струи после плазмотрона с данным интенсификатором для определения применимости такой системы для формирования оксидных и карбидных покрытий (на примере нескольких порошковых материалов, в том числе Al2O3, Cr3C2). Изученные нами новые режимы-имитаторы напыления оксида алюминия по расчетным параметрам энергоэффективности на 10–20 % превосходят как традиционный способ нагрева порошков при напылении (в N2-плазме), так и современный, разработанный в ряде исследований способ напыления в условиях смесевой (СO2+СH4)-плазмы. Показано, что предложенный вариант для модернизации процесса напыления с использованием промышленного пропан-бутанового топлива (сжиженного газа) позволяет в термодинамически равновесных условиях получить небольшое преимущество, по сравнению с традиционным плазменным напылением, при нагреве и плавлении керамических материалов (в особенности, Al2O3) по таким параметрам, как удельные энергозатраты и энергетические КПД процесса. Также установлено, что для расчетных случаев систем с оксидноалюминиевым и с карбиднохромовым порошками (сырьем) потенциально возможная производительность процесса по нагреваемым до плавления порошкам составляет соответственно 17 и 28 кг/ч при общих удельных энергозатратах EC не выше, чем 1,8 и 1,0 кВтч/(кг продукта) и при требуемой мощности плазмотрона l 28,2 и l 22,3 кВт для нагрева этих двух вариантов сырьевых порошков.</p></abstract><trans-abstract xml:lang="en"><p>One of the main trends in the field of improving the modern technologies of thermal spraying, including plasma one, for functional ceramic coatings formation is the reducing the energy consumption of the process. In this regard, one of the important directions for improving these technologies is the development of their new versions, using the principle of adding inexpensive fuel-oxidizer mixtures based on hydrocarbons with air. This type of plasma-fuel type of spraying will be promising for application at the present time, first of all, in order to obtain refractory functional coatings. For this purpose, we investigated the opportunity for upgrading an industrial unit/system for plasma spraying of ceramic powder materials with arc plasma torch of 25–40 kW power by the use of experimental variant of a fuel gas-vortex intensifier. The thermodynamic assessment of possible parameters of the generated mixed flow after the torch with this fuel intensifier was carried out to estimate the applicability of this system to optimize the spraying of oxide and carbide coatings (based on the examples of Al2O3, Cr3C2 and other powders). The analysis of possible parameters of the produced flow after the torch with intensifier was performed for the cases of main C–H–O–N–Ar–Me (Me = Al, Cr) systems and additional C–H–O–Al-system to assess the potential of this system to modify the technology of oxide and carbide ceramic coatings formation. New regimes, which were analyzed in our research as the simulants of Al2O3 spraying, surpass on calculated energy efficiency characteristics (by 10–20 %) one of the new prospective spraying methods with (СO2+СH4)-plasma, as well as the conventional method of powder heating during the spraying with N2-plasma. The case of our proposed fuel assisted process (FA-APS) with liquefied petroleum gas (LPG) fuel for the heating of ceramic powders (especially, Al2O3) demonstrates the advantage of the process (in particular, on the energy efficiencies and energy consumption) in a comparison with the conventional regimes of APS of the powders (in N2 plasma of the standard torch). For the variants of the FA-APS with Al2O3 and Cr3C2 feedstock powders it was established to be potentially possible to obtain (at the moderate values of total electric energy consumption for the torch and auxiliary equipment, – near 1.8 and 1.0 kWh/(kg of product)) such high level of the process productivity on the final product as approximately 17 and 28 kg/h, respectively; at the values of required power of the torch:  28.2 and  22.3 kW.</p></trans-abstract><kwd-group xml:lang="ru"><kwd>дуговой плазмотрон</kwd><kwd>ассистируемое горением плазменное напыление</kwd><kwd>порошки</kwd><kwd>оксиды</kwd><kwd>карбиды</kwd><kwd>термодинамика</kwd><kwd>энергетический КПД</kwd><kwd>энергозатраты</kwd></kwd-group><kwd-group xml:lang="en"><kwd>electric arc torch</kwd><kwd>combustion assisted plasma spraying</kwd><kwd>oxide and carbide powders</kwd><kwd>thermodynamics</kwd><kwd>energy efficiency</kwd><kwd>energy consumption</kwd></kwd-group></article-meta></front><back><ref-list><title>References</title><ref id="cit1"><label>1</label><citation-alternatives><mixed-citation xml:lang="ru">Bielyi A. 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