Preview

Proceedings of the National Academy of Sciences of Belarus. Physical-technical series

Advanced search

Power mode of axisymmetric high-speed combined extrusion of bimetallic road milling picks

https://doi.org/10.29235/1561-8358-2021-66-4-411-419

Abstract

The article presents a simplified three-stage model of the transition from a flat to axisymmetric deformation during high-speed, combined extrusion of bimetallic road milling picks. The transition is based on the principle of equality of areas, according to which the area of a figure during a flat deformation is replaced by an equal area of a circle. In this case, it is assumed that the kinematically possible field of the slip lines remains unchanged. This approach makes it possible to reduce the number of necessary calculations and at the same time maintain a high degree of correctness of the obtained equations. The first stage shows the transition to a special case of a flat problem, in which a stepped rectangular part is extruded from the original square blank, in which one of the sides is equal to the square side of the original blank. At the second stage of the transition, a flat-step part having square sections along its entire length is extruded from the original square-section blank. Directly at the third stage, the final transition to the axisymmetric deformation of the cutter is formed, in which the area of the square is replaced by the equal area of the circle. The dependences obtained because of solving the axisymmetric problem can be recommended for calculations in the industrial implementation of the technology of high-speed combined extrusion of bimetallic milling picks.

About the Authors

K. Yu. Bykov
Belarusian National Technical University
Belarus

Konstantin Yu. Bykov – Postgraduate Student

65, Nezavisimosti Ave., 220013, Minsk, Republic of Belarus



I. V. Kachanov
Belarusian National Technical University
Belarus

Igor V. Kachanov – D. Sc. (Engineering), Professor

65, Nezavisimosti Ave., 220013, Minsk, Republic of Belarus



I. M. Shatalov
Belarusian National Technical University
Belarus

Igor M. Shatalov – Senior Lecturer

65, Nezavisimosti Ave., 220013, Minsk, Republic of Belarus



References

1. Kachanov I. V., Dyakonov O. M. Determination of the force in the process of impact extrusion of flat rod products. Vestsi Natsyyanal’nai akademii navuk Belarusi. Seryya fizika-technichnych navuk = Proceedings of the National Academy of Sciences of Belarus. Physical-technical series, 2002, no. 1, pp. 77–81 (in Russian).

2. Unksov E. P., Dzhonson U., Kolmogorov V. L. [et al.]. Forging and Stamping Theory. Moscow, Mashinostroenie Publ., 1992. 720 p. (in Russian).

3. Johnson W., Mellor P. B. Plasticity for Mechanical Engineers. London, Princeton, N. J., Van Nostrand, 1962. 412 p.

4. Kolmogorov V. L. Metal Forming Mechanics. Moscow, Metallurgiya Publ., 1986. 688 p. (in Russian).

5. Tomlenov A. D. The Theory of Plate Deformation of Metals. Moscow, Metallurgiya Publ., 1972. 408 p. (in Russian).

6. Kachanov I. V. High-Speed Hot Extrusion of Core Products. Minsk, Tekhnoprint Publ., 2002. 327 p. (in Russian).

7. Zdor G. N., Isaevich L. A., Kachanov I. V. High-Speed Material Deformation Technology. Minsk, Belarusian National Technical University, 2010. 456 p. (in Russian).

8. Smirnov V. S. Theory of Metal Forming. Moscow, Metallurgiya Publ., 1973. 497 p. (in Russian).

9. Makushok E. M., Matusevich A. S., Severdenko V. P., Segal V. M. Theoretical Foundations of Forging and Hot Forging. Minsk, Nauka i tekhnika Publ., 1968. 408 p. (in Russian).

10. Thomsen E. G., Yang C. T., Kobayashi S. Mechanics of Plastic Deformation in Metal Processing. Macmillan, 1965. 486 p.

11. Bykov K. Y., Kachanov I. V., Shatalov I. M. Power Mode of High-Speed Combined Extrusion of Flat Bimetallic Road Milling Picks. Nauka i tehnika = Science & Technique, 2021, vol. 20, no. 4, pp. 287–295 (in Russian). https://doi.org/10.21122/2227-1031-2021-20-4-287-295

12. Kachanov I. V., Shary V. N., Vlasov V. V. Resource-Saving Technology for High-Speed Hot Extrusion of Bimetallic Rod Parts. Nauka i tehnika = Science & Technique, 2015, vol. 15, no. 1, pp. 3–8 (in Russian). https://doi.org/10.21122/2227-1031-2016-15-1-3-8

13. Kachanov I. V., Shary V. N. Optimization of power regime during impact extrusion of rod products with cladding of the end part. Vestnik BNTU, 2008, no. 2, pp. 29–36 (in Russian).

14. Kachanov I. V., Vlasov V. V. Loading regime optimization for high-speed impact extrusion of bimetallic flat-step rod products. Vestsi Natsyyanal’nai akademii navuk Belarusi, Seryya fizika-technichnych navuk = Proceedings of the National Academy of Sciences of Belarus. Physical-technical series, 2018, vol. 63, no. 1, pp. 43–52 (in Russian). https://doi.org/10.29235/1561-8358-2018-63-1-43-52


Review

Views: 466


Creative Commons License
This work is licensed under a Creative Commons Attribution 4.0 License.


ISSN 1561-8358 (Print)
ISSN 2524-244X (Online)