Heat and mass transfer of drops of concentrated solutions during spray dehydration under conditions of convective-radiation energy supply
https://doi.org/10.29235/1561-83582023-68-1-40-49
Abstract
The results of modeling the dehydration of drops of a concentrated liquid, on the example of ceramics, with convective-radiation energy supply under conditions of direct-flow and counter-current phase motion, as well as pulsed counter-flows of gas, are presented. A model for the dehydration of a single drop is formulated based on the equations of heat conduction with a source term and diffusion of moisture, taking into account the change in its size due to evaporation. This takes
into account the influence of the convective vapor flow from the evaporating droplet surface (Stefan flow), as well as the blowing of evaporating vapor into the hot gas flow on the heat transfer coefficient (Spalding correction). The impact of infrared radiation is described by the Bouguer equation. The equation of motion of a drop in a gas flow takes into account the forces due to gravity, the difference in velocities and phase densities. As a result of numerical simulation, it was found that with countercurrent phase movement, the intensity of dehydration is higher than with cocurrent flow. This is due to both an increase in the relative velocity of the phases and an increase in the residence time of the drop in the intense region of infrared radiation. It is shown that further intensification of evaporation is possible due to the creation of pulsed counter gas flows. The calculated results are compared with the experimental data, which confirms the adequacy of the model. The results of the study can be useful in the development of new heat technologies and devices for dehydration of concentrated solutions and suspensions.
About the Authors
P. V. AkulichBelarus
Piotr V. Akulich – Dr. Sci. (Engineering), Chief Researcher
15, Brovka Str., 220072, Minsk
V. A. Sednin
Belarus
Vladimir A. Sednin – Dr. Sci. (Engineering), Professor, Head of the Department “Industrial Heat Power Engineering and Heat Engineering”
65, Nezavisimosti Ave., 220013, Minsk
M. I. Pozdnyakova
Belarus
Marina I. Pozdnyakova – Senior Lecturer of the Department “Industrial Heat Power Engineering and Heat Engineering”
65, Nezavisimosti Ave., 220013, Minsk
References
1. Wisniewski R. Spray Drying Technology Review. 45th International Conference on Environmental Systems, 12–16 July 2015, Bellevue, Washington. Available at: https://ttu-ir.tdl.org/handle/2346/64598
2. Feklunova Yu. S. Development and Scientific Substantiation of the Method of Spray Drying of Pumpkin Puree with Convective-Radiation Energy Supply. Astrakhan, 2015. 20 p. (in Russian).
3. Akulich P. V., Borodulya V. A., Slizhuk D. S. Methods for improving the efficiency of spray drying processes. Energoeffektivnost’ [Energy Efficiency], 2018, no. 4, pp. 28−32 (in Russian).
4. Mujumdar A. S. (ed.). Handbook of Industrial Drying. 4th ed. CRC Press, 2014. 1348 p. https://doi.org/10.1201/b17208
5. Akulich P. V. Calculations of Drying and Heat Exchange Installations. Minsk, Belaruskaya navuka Publ., 2010. 443 p. (in Russian).
6. Akulich P. V., Akulich A. V. Convective Drying Installations: Methods and Examples of Calculation. Minsk, Vysheishaya shkola Publ., 2019. 376 p. (in Russian).
7. Rudobashta S. P. Current state and directions of development of the theory and practice of drying. Sovremennye energosberegayushchie teplovye tekhnologii (sushka i teplovye protsessy), SETT – 2020: sbornik nauchnykh trudov 7-i mezhdunarodnoi nauchno-prakticheskoi konferentsii, Moskva, 13−15 oktyabrya 2020 g. [Modern Energy-Saving Thermal Technologies (Drying and Thermal Processes), SETT – 2020: Collection of Scientific Papers of the 7th International Scientific and Practical Conference, Moscow, October 13–15, 2020]. Moscow, Megapolis Publ., 2020, pp. 13–22 (in Russian).
8. Zhonghua Wu, Lian Yue, Zhanyong Li, Jun Li, Mujumdar A. S., Rehkopf J. A. Pulse Combustion Spray Drying of Egg White. Food Bioprocess Technology, 2015, vol. 8, no. 1, pp. 148–157. http://doi.org/10.1007/s11947-014-1384-9
9. Terekhov V. I., Terekhov V. V., Shimkin N. E., Bi K. Ch. Heat and mass transfer in disperse and porous media experimental and numerical investigations of nonstationary evaporation of liquid droplets. Journal of Engineering Physics and Thermophysics, 2010, vol. 83, no. 5, pp. 883–890. https://doi.org/10.1007/s10891-010-0410-7
10. Varghese S., Gangamma S. Evaporation of Water Droplets by Radiation: Effect of Absorbing Inclusions. Aerosol and Air Quality Research, 2007, vol. 7, iss. 1, pp. 95–105. https://doi.org/10.4209/AAQR.2006.11.0028
11. Mezhericher M., Levy A., Borde I. The Influence of Thermal Radiation on Drying of Single Droplet/Wet Particle. Drying Technology, 2008, vol. 26, iss 1, pp. 78–89. http://doi.org/10.1080/07373930701781686
12. Akulich P. V., Slizhuk D. S. Thermohydrodynamic Processes in Spray Drying with Convective-Radiation Energy Supply. Theoretical Foundations of Chemical Technology, 2021, vol. 55, no. 1, pp. 30–40. https://doi.org/10.1134/S0040579521010024
13. Bloch A. G. Fundamentals of Heat Transfer by Radiation. Moscow, Leningrad, Gosenergoizdat Publ., 1962. 332 p. (in Russian).
14. Tutova E. G., Kuts P. S. Drying of Products of Microbiological Production. Moscow, Agropromizdat Publ., 1987. 303 p. (in Russian).
15. Dolinsky A. A., Maletskaya K. D. Spray Drying: in 2 volumes. Volume 1. Thermophysical Fundamentals. Methods of Intensification and Energy Saving. Kyiv, Akademperiodika Publ., 2011. 376 p. (in Russian)