Determination of fracture toughness of the thin diamond-like coatings by nanoindentation
https://doi.org/10.29235/1561-8358-2023-68-4-271-279
Abstract
The results of a study of the structure and physical and mechanical properties of diamond-like coatings (DLC) on sublayers of different hardness are presented. The coatings have high hardness, but at the same time they are prone to delamination and destruction due to high residual internal stresses. The fracture toughness was determined by the nanoindentation method and the energy calculation method using approach-retraction curves. Atomic force microscopy was used to study the surface structure and deformation region after nanoindentation. A change in the surface structure and roughness of DLC was established depending on the sublayer. Low roughness is characteristic of DLC on a copper sublayer. Applying а titanium sublayer leads to an increase in the elastic modulus of the DLC. The microhardness of both coatings is practically the same. AFM studies have shown two different types of DLC deformation after nanoindentation with a Berkovich pyramid. A crack on coatings with a copper sublayer propagates around the indentation print, and on an DLC with a titanium sublayer, it propagates along the edges of the indentation. It was found that the fracture toughness of DLC on a Ti sublayer is 33 % lower compared to DLC on a Cu sublayer due to a decrease in stress relaxation inside the coating. The considered coatings can be used in microelectronics for protection against mechanical damage on contacting and rubbing surfaces.
Keywords
About the Authors
V. A. LapitskayaBelarus
Vasilina A. Lapitskaya – Cand. Sci. (Engineering), Senior Researcher.
15, P. Brovka Str., 220072, Minsk
T. A. Kuznetsova
Belarus
Tatyana A. Kuznetsova – Cand. Sci. (Engineering), Associate Professor, Deputy Head of the Laboratory.
15, P. Brovka Str., 220072, Minsk
S. A. Chizhik
Belarus
Sergei A. Chizhik – Academician of the National Academy of Sciences of Belarus, Dr. Sci. (Engineering), Professor, Chief.
15, P. Brovka Str., 220072, Minsk
A. A. Rogachev
Belarus
Alexander A. Rogachev – Corresponding Member of the National Academy of Sciences of Belarus, Dr. Sci. (Engineering), Professor, Director.
36, F. Skaryna Str., 220141, Minsk
References
1. Robertson J. Diamond-like amorphous carbon. Materials Science and Engineering: R: Reports, 2002, vol. 37, iss. 4–6, pp. 129–281. https://doi.org/10.1016/S0927-796X(02)00005-0
2. Kumar S., Dwivedi N., Rauthan C. M. S., Panwar O. S. Properties of nitrogen diluted hydrogenated amorphous carbon (n-type a-C:H) films and their realization in n-type a-C:H/p-type crystalline silicon heterojunction diodes. Vacuum, 2010, vol. 84, iss. 7, pp. 882–889. http://doi.org/10.1016/j.vacuum.2009.12.003
3. Godet C., Kumar S., Chu V. Field-enhanced electrical transport mechanisms in amorphous carbon films. Philosophical Magazine, 2003, vol. 83, no. 29, pp. 3351–3365. https://doi.org/10.1080/14786430310001605010
4. Zhou Z. B., Cui R. Q., Pang Q. J., Hadi G. M., Ding Z. M., Li W. Y. Schottky solar cells with amorphous carbon nitride thin films prepared by ion beam sputtering technique. Solar Energy Materials and Solar Cells, 2002, vol. 70, iss. 4, pp. 487–493. https://doi.org/10.1016/S0927-0248(01)00086-1
5. Dwivedi N., Kumar S., Rauthan C. M. S., Panwar O. s., Siwach P. K. Photoluminescence and electrical conductivity of silicon containing multilayer structures of diamond like carbon. Journal of Optoelectronics and Advanced Materials, 2009, vol. 11, pp. 1618–1626.
6. Weiser P. S., Prawer S., Manory R. R., Hoffman A., Evans P. J., Paterson P. J. K. Chemical vapour deposition of diamond onto steel: the effect of a Ti implant layer. Surface and Coatings Technology, 1995, vol. 71, iss. 2, pp. 167–172. https://doi.org/10.1016/0257-8972(94)01016-C
7. Chen J. J. Indentation-based methods to assess fracture toughness for thin coatings. Journal of Physics D: Applied Physics, 2012, vol. 45, no. 20, art. ID 203001. https://doi.org/10.1088/0022-3727/45/20/203001
8. Chen J. J., Bull S. J. Indentation Fracture and Toughness Assessment for Thin Optical Coatings on Glass. Journal of Physics D: Applied Physics, 2007, vol. 40, no. 18, pp. 5401–5417. https://doi.org/10.1088/0022-3727/40/18/S01
9. Xinjie Chen, Yao Du, Yip-Wah Chung. Commentary on using H/E and H3/E2 as proxies for fracture toughness of hard coatings. Thin Solid Films, 2019, vol. 688, art. ID 137265. https://doi.org/10.1016/j.tsf.2019.04.040
10. Faisal N. H., Ahmed R., Prathuru A. K., Spence S., Hossain M., Steel J. A. An improved Vickers indentation fracture toughness model to assess the quality of thermally sprayed coatings. Engineering Fracture Mechanics, 2014, vol. 128, pp. 189–204. https://doi.org/10.1016/j.engfracmech.2014.07.015
11. Jiefang Wang, Tiantian Shao, Xiaolong Cai, Lisheng Zhong, Nana Zhao, Yunhua Xu. Study on Microstructure and Fracture Toughness of TaC Ceramic Coating on HT300. Advanced Materials Research, 2015, vols. 1120–1121, pp. 740–744. https://doi.org/10.4028/www.scientific.net/AMR.1120-1121.740
12. Zhaoliang Qu, Kai Wei, Qing He, Rujie He, Yongmao Pei, Shixing Wang, Daining Fanga. High temperature fracture toughness and residual stress in thermal barrier coatings evaluated by an in-situ indentation method. Ceramics International, 2018, vol. 44, iss. 7, pp. 7926–7929. https://doi.org/10.1016/j.ceramint.2018.01.230
13. Kataria S., Srivastava S. K., Kumar P., Srinivas G., Siju, Khan J., Sridhar Rao D. V., Barshilia H. C. Nanocrystalline TiN coatings with improved toughness deposited by pulsing the nitrogen flow rate. Surface and Coatings Technology, 2012, vol. 206, iss. 19–20, pp. 4279–4286. https://doi.org/10.1016/j.surfcoat.2012.04.040
14. Jianning Ding, Yonggang Meng, Shizhu Wen. Mechanical properties and fracture toughness of multilayer hard coatings using nanoindentation. Thin Solid Films, 2000, vol. 371, iss. 1–2, pp. 178–182. https://doi.org/10.1016/S00406090(00)01004-X
15. Malzbender J., With G. Energy dissipation, fracture toughness and the indentation load-displacement curve of coated materials. Surface and Coatings Technology, 2000, vol. 135, iss. 1, pp. 60–68. https://doi.org/10.1016/S02578972(00)00906-3
16. Schiffmann K. I. Determination of fracture toughness of bulk materials and thin films by nanoindentation: comparison of different models. Philosophical Magazine, 2011, vol. 91, iss. 7–9, pp. 1163–1178. https://doi.org/10.1080/14786435.2010.487984
17. Schwan J., Ulrich S., Batori V., Ehrhardt H., Silva S. R. P. Raman spectroscopy on amorphous carbon films. Journal of Applied Physics, 1996, vol. 80, pp. 440–447. https://doi.org/10.1063/1.362745
18. Ferrari A. C., Robertson J. Interpretation of Raman spectra of disordered and amorphous carbon. Physical Review B, 2000, vol. 61, iss. 20, pp. 4095–4107. https://doi.org/10.1103/PhysRevB.61.14095
19. Cloutier M., Harnagea C., Hale P., Seddiki O., Rosei F., Mantovani D. Long-term stability of hydrogenated DLC coatings: Effects of aging on the structural, chemical and mechanical properties. Diamond and Related Materials, 2014, vol. 48, pp. 65–72. https://doi.org/10.1016/j.diamond.2014.07.002
20. Robertson J., O’Reilly E. P. Electronic and atomic structure of amorphous carbon. Physical Review B, 1987, vol. 35, iss. 6, pp. 2946–2957. https://doi.org/10.1103/PhysRevB.35.2946
21. Tuinstra F., Koenig J. L. Raman spectrum of graphite. Journal of Chemical Physics, 1970, vol. 53, iss. 3, pp. 1126–1130. https://doi.org/10.1063/1.1674108
22. Salvadori M. C., Martins D. R., Cattani M. DLC coating roughness as a function of film thickness. Surface and Coatings Technology, 2006, vol. 200, iss. 16–17, pp. 5119–5122. https://doi.org/10.1016/j.surfcoat.2005.05.030
23. Meng W. J., Gillispie B. A. Mechanical properties of Ti-containing and W-containing diamondlike carbon coatings. Journal of Applied Physics, 1998, vol. 84, iss. 8, pp. 4314–4321. https://doi.org/10.1063/1.368650
24. Li X., Bhushan B. Evaluation of fracture toughness of ultra-thin amorphous carbon coatings deposited by different deposition techniques. Thin Solid Films, 1999, vol. 355–356, pp. 330–336. http://dx.doi.org/10.1016/S0040-6090(99)00446-0