Thermodynamic modeling of silicon carbide formation during the Acheson process in non-stoichiometric mixtures
https://doi.org/10.29235/1561-8358-2024-69-2-106-113
Abstract
A brief review and critical evaluation of the literature related to the mechanism of carbothermic reduction of silicon oxide is presented. To resolve the contradictions in the literature data about the number of chemical reactions and key intermediate substances during the Acheson process, thermodynamic modeling of products of carbothermic reduction of silicon (IV) oxide at 1 bar total pressure was carried out. It was determined that CO2 and Si were absent among the intermediates at temperatures close to the silicon carbide formation temperature (from 1520 to ~2500 °С). Out of several dozen possible reactions, the two dominant reactions that result in the formation of silicon carbide in the Acheson process were identified. The effect of reagents temperature from 1000 to 3000 °С, bulk and local deviation from stoichiometry of the initial mixture on the composition of the reaction products was discovered. Obtained new data explains some empirical observations and greatly simplifies the physicochemical modeling of the Acheson process.
About the Authors
V. B. ShcherbakovaBelarus
Valentina B. Shcherbakova – Junior Researcher
15, P. Brovka Str., Minsk, 220072
P. S. Grinchuk
Belarus
Pavel S. Grinchuk – Corresponding Member of the National Academy of Sciences of Belarus, Dr. Sci (Physics and Mathematics), Head of the Thermophysics Department
15, P. Brovka Str., Minsk, 220072
References
1. Garshin, A. P. New Structural Materials Based on Silicon Carbide. Moscow, Yurait Publ., 2021. 182 p. (in Russian).
2. Polyakh O. A., Rudneva V. V., Yakushevich N. F., Galevskii G. V., Anikin A. E. Application of technogenic waste of metallurgical plants for the production of silicon carbide. Izvestiya vysshikh uchebnykh zavedenii. Chernaya metallurgiya = Izvestiya. Ferrous Metallurgy, 2014, vol. 57, no. 8, pp. 5–12 (in Russian). https://doi.org/10.17073/0368-0797-2014-8-5-12
3. Gupta G. S., Raj P., Tiwari K. An Analysis of Heat Distribution in the Production of SiC Process. Procedia Manufacturing, 2019, vol. 30, pp. 64–70. https://doi.org/10.1016/j.promfg.2019.02.010
4. Derevyanko I. V., Zhadanos A. V. Researching of thermophysical processes in Acheson furnace for the production of silicon carbide. Proceeding of XIV International Ferroalloys Congress INFACON “Energy efficiency and environmental friendliness are the future of the global Ferroalloy industry”, Ukraine, Kiev, May 31 – June 4, 2015. Vol. 2. Kiev, 2015, pp. 555–560.
5. Bahl O. P., Chauhan B. S. Anomalous behaviour of a small laboratory Acheson graphitization furnace. Carbon, 1974, vol. 12, no. 2, pp. 214–216. https://doi.org/10.1016/0008-6223(74)90030-X
6. Koukkari P., Pajarre R. A Gibbs energy minimization method for constrained and partial equilibria. Pure and Applied Chemistry, 2011, vol. 83, no. 6, pp. 1243–1254. https://doi.org/10.1351/PAC-CON-10-09-36
7. Matizamhuka W. R. Gas transport mechanisms and the behaviour of impurities in the Acheson furnace for the production of silicon carbide. Heliyon, 2019, vol. 5, no. 4, pp. e01535. https://doi.org/10.1016/j.heliyon.2019.e01535
8. Chen C. Y., Lin C. I., Chen S. H. Kinetics of synthesis of silicon carbide by carbothermal reduction of silicon dioxide. British Ceramic Transactions, 2000, vol. 99, no. 2, pp. 57–62. https://doi.org/10.1179/bct.2000.99.2.57
9. Weimer A. W., ed. Carbide, Nitride and Boride Materials Synthesis and Processing. London, Chapman & Hall, 1997. 671 p. https://doi.org/10.1007/978-94-009-0071-4
10. Agarwal A., Pad U. Influence of pellet composition and structure on carbothermic reduction of silica. Metallurgical and Materials Transactions B: Process Metallurgy and Materials Processing Science, 1999, vol. 30, no. 2, pp. 295–306. https://doi.org/10.1007/s11663-999-0059-9.
11. Seo W.-S., Koumoto K., Aria S. Morphology and stacking faults of β-silicon carbide whisker synthesized by carbothermal reduction. Journal of the American Ceramic Society, 2000, vol. 83, iss. 10, pp. 2584–2592. https://doi.org/10.1111/j.1151-2916.2000.tb01593.x
12. Weimer A. W., Nilsen K. J., Cochran G. A., Roach R. P. Kinetics of carbothermal reduction synthesis of beta silicon carbide. AIChE Journal, 1993, vol. 39, no. 3, pp. 493–503. https://doi.org/10.1002/aic.690390311
13. Abolpour B., Shamsoddini R. Mechanism of reaction of silica and carbon for producing silicon carbide. Progress in Reaction Kinetics and Mechanism, 2020, vol. 45, art. ID 146867831989141. https://doi.org/10.1177/1468678319891416
14. Li B., Song Y.-C., Zhang C.-R., Yu J.-S. Synthesis and characterization of nanostructured silicon carbide crystal whiskers by sol–gel process and carbothermal reduction. Ceramics International, 2014, vol. 40, no. 8, pp. 12613–12616. https://doi.org/10.1016/j.ceramint.2014.04.099
15. Raj P., Gupta G. S., Rudolph V. Silicon carbide formation by carbothermal reduction in the Acheson process: A hot model study. Thermochimica Acta, 2020, vol. 687, art. ID 178577. https://doi.org/10.1016/j.tca.2020.178577
16. Grinchuk P. S., Rabinovich O. S. Effect of random internal structure on combustion of binary powder mixtures. Physical Review E., 2005, vol. 71, no. 2, art. ID 026116. https://doi.org/10.1103/PhysRevE.71.026116