MATERIALS SCIENCES AND ENGINEERING, METALLURGY
The results of an experiment on studying the features of the crystal structure and magnetic studies of substitutional solid solutions of the Ni1–xCrxMnSb system (0 m х m 0.2) are presented. It was found that an increase in the concentration of chromium in solid solutions does not lead to significant changes in the size of the unit crystal cell. It was found that solid-phase quenching can be used to expand the limit of chromium solubility in Ni1–xCrxMnSb solid solutions. The temperature and field dependences of the specific magnetization of the synthesized compositions have been studied. It was found that the substitution of chromium for nickel in the NiMnSb compound leads to a decrease in the temperature of the “magnetic order – magnetic disorder” phase transformation with an increase in the concentration x from 0 to 20 mol.%. The values of specific magnetization and Curie temperature of hardened hard rasters are higher than those of slowly cooled ones. The results obtained contribute to the creation of a physical basis for the elemental base of spintronics.
The deformed and stressed states during rolling of a three-layer stack from various materials with a nickel foil inner layer are considered. The technique of determining the density of dislocations is described. The data about the influence of deformation conditions on the distribution and density of dislocations during rolling of nickel foil in various stacks are presented, including the registration or determination of the dislocation structure of nickel foil before deformation and at various degrees of deformation. It is shown that the mechanical scheme of deformation of the inner layer of the stack, namely, the deformation of the nickel foil by non-uniform compression with shear, has a decisive influence on the development of the dislocation structure and properties. It is established that the dislocation density is determined not only by the degree of deformation, but also by a scheme of the deformed and stressed state of matter, and for the case of shear deformation with increasing degree of deformation the dislocation density increases more rapidly than in the case of tensile strain or compression without shear; the result of shear deformation is a significant refinement of the structure of materials: with increasing degree of plastic deformation of the material a three-dimensional cellular network of dislocation is formed, wherein the borders of cells are formed by tangles of dislocations. With increasing degree of deformation, the density of dislocations at the cell boundaries increases, and the size of the cells decreases; in this case, the areas inside the cells of the dislocation network are always free of dislocations. The obtained results allow recommending the schemes with shear deformation for new promising processes of production of materials with unique properties.
The article deals with the choice of materials for connecting tires of traction batteries (TB). The optimal parameters of their spot welding with batteries are experimentally established (the first pulse with a current of 7 kA duration of 1 ms, the break between the pulses of 1 ms, the second pulse with a current of 7 kA duration of 2 ms). When operating the traction battery on electric vehicles, the resistance of the connecting tires should not lead to heating of the batteries in order to avoid overheating above 60 °C. In most modern TB, consisting of Li-ion elements, a nickel tape is used for the connection. To ensure the weldability of materials (copper–nickel or nickel–nickel), it is important that the operating temperature is reached at a short-term current pulse in the welding zone. One of the solutions to this problem is the application of a metal coating. Experiments were conducted on the weldability of various materials, including those with applied coatings. The best results in weldability were shown by tires made of tinned copper, which was welded to nickel plates (emitting the battery body). Tear tests of the welded samples were carried out. The tensile strength of the original copper tires was 340–450 MPa. When welding copper–nickel and copper(tinned) – nickel plates, the strength limit values reach 70 % of the strength of the original copper plate. On the basis of the obtained experimental data, a pilot batch of battery TB was manufactured, which successfully passed tests for compliance with the technical requirements for the strength and the value of the transition resistances of the welded joints of connecting buses with batteries.
MECHANICAL ENGINEERING AND MECHANICS
A new mathematical model of mineral fertilizer compacting using a roll compactor is developed. This model is based on the transition to the values of stress tensor components averaged over the cross-sectional area of the powder mixture flow. To define these stresses, equations of equilibrium of the elementary layer determined in the mixture by two planes perpendicular to the flow direction are composed. To obtain relatively simple analytical relations in the calculations, the hypothesis of a power-law dependence of hydrostatic pressure on mixture density, accepted in the framework of the Johansen model, was used. In order to take into account changes in the mechanical characteristics of the mixture (angle of internal friction, coefficient of external friction, transverse strain coefficient) while compacting, we approximated the known experimental dependencies of the corresponding characteristics on the density. The inter-particle cohesion parameter was taken to be proportional to the hydrostatic pressure. The model allows calculating the gap between the rolls surfaces for a given initial bulk density and the required flake density. With the known gap value, the distribution of the axial average stresses in the powder mixture, the normal and shear stresses on the rolls’ surfaces are determined. The results of the calculations of the rolls surface gap and the normal roll pressure diagram are compared with the experimental data given in the literature for the urea compacting process.
The problem of constructing a yield surface is described. The magnitude of the stress velocity potential is explained graphically. The parameters of an elastic-plastic process are introduced: a modified R. Schmidt parameter and an analogue of the Lode parameter, the sign of which changes only when the singular point of the plasticity curve passes. The formal work area of the Murnaghan law is calculated, the real area will be much smaller. An effect similar to the Bauschinger effect for the deviator of the stress tensor is assumed to be fair. In the basic experiments of uniaxial and biaxial tension, compression and shear, a piecewise-linear generator with vertices at the corresponding singular points of the plasticity curves is determined. The magnitude of the effect is approximated by a quadratic dependence in the place parameter and piecewise-linear one in the hardening parameter. According to the magnitude of the effect, at the point of the active process there is a singular point of the curve, into which the basic generator moves. The yield surface is constructed by ductility curves drawn through the generator. Determination of the magnitude of the effect under repeated loading after unloading is considered.
By scanning the blades of the impeller and the guide devices of the full-scale compressor of the helicopter gas turbine engine, a solid-state design model of the compressor with a tunable geometry in the height of the blades was developed. The empirical dependencies of the values of nonlinear wear of the blade of the 1st stage of the compressor on the operating time and the concentration of dust in the air are presented. A block diagram of the procedure for calculating the characteristics and parameters of a helicopter gas turbine compressor is presented. When calculating the flow in the gas–air path of the compressor, the numerical solution of the Navier–Stokes equations averaged by Reynolds, the finite element method in combination with the establishment of patterns of erosive wear of the blades depending on the operating conditions of the engine is used. Mathematical dependencies of the thermogasodynamic parameters of the helicopter gas turbine compressor operation on its operating time and the dustiness of the atmosphere are obtained using modeling. The obtained results can be used in the development of a methodology for automated monitoring of the wear condition of the compressor blades of a helicopter gas turbine engine according to its thermogasodynamic parameters, applied to various climatic operating conditions.
POWER ENGINEERING, HEAT AND MASS TRANSFER
The efficiency of aerodynamic objects with jet engines is the result of many factors, among which nozzle parameters are of great importance in relation to the general engine design and the energy source, that determines the composition and properties of the engine working medium. In this respect, an urgent need was to calculate nozzle gas-dynamic characteristics and geometric parameters at various designing and testing stages of jet engines. Relatively simple calculations involving a large number of assumptions and detailed modeling with regard to the maximum possible number of factors are the basis of the existing modeling approaches. In the present work, the problem was to assess an agreement between such modeling methods of a specific ‘high-energy material – working medium – nozzle’ system and the experimental ones. The calculations using one-dimensional nozzle theory and the gas dynamics modeling method revealed a 6 % difference in the results of various parameters. At the same time, a closer agreement was noted between the experimental data and the results predicted by the gas dynamics modeling method. Moreover, in comparison to one-dimensional theory, the gas dynamics modeling method of an engine jet nozzle is more labor-intensive and expensive for calculations. Therefore, from the practical viewpoint, it is advisable to give preference to one-dimensional theory to calculate the engine construction and to verify calculations with the use of the modeling methods.
The external factors that influence on the thermokinetic EMF value in the Ti – 50 at.% Ni samples were determined. A method for setting thermokinetic EMF in certain sections of the TiNi wire was developed. The thermokinetic EMF value was measured directly using a digital millivoltmeter MNIPI V7-72. The sections of the Ti – 50 at.% Ni wire samples were subjected to tensile tests on a tensile machine IP 5158-5. On the basis of calorimetric studies, the kinetics of martensitic transformations was investigated. It was found that the direct phase transition affects the thermokinetic EMF value of the Ti – 50 at.% Ni during thermal cycling. Thermal cycling in the temperature range of the complete martensitic transformation causes the thermokinetic EMF value reduction by 0.16 mV by the 15th temperature cycle. The degradation of the thermokinetic EMF value by 0.04 mV took place during thermal cycling in the temperature range of the incomplete martensitic transformation by the 70th thermal cycle. The thermokinetic EMF value was restored to 0.22 mV with increasing temperature to 240 °С, as in the case of annealing at temperatures of 400÷800 °С. The thermokinetic EMF value is associated with a change in physical and mechanical properties of the alloy during thermal cycling. It is characterized by a change in stages of the phase transition and a shift of the characteristic temperatures. On the basis of the obtained experimental data, a method was proposed for a purposeful setting of extended TiNi wire sections with the thermokinetic EMF value from 0 to 0.6 mV, using different methods of influence on its value (thermal cycling, deformation, temperature change in heating zone). The proposed technical solution can be used as a method for information recording.
RADIOELECTRONICS AND INSTRUMENT-MAKING
To increase the efficiency of detecting moving objects in radiolocation, additional features are used, associated with the characteristics of trajectories. The authors assumed that trajectories are correlated, that allows extrapolation of the coordinate values taking into account their increments over the scanning period. The detection procedure consists of two stages. At the first, detection is carried out by the classical threshold method with a low threshold level, which provides a high probability of detection with high values of the probability of false alarms. At the same time uncertainty in the selection of object trajectory embedded in false trajectories arises. Due to the statistical independence of the coordinates of the false trajectories in comparison with the correlated coordinates of the object, the average duration of the first of them is less than the average duration of the second ones. This difference is used to solve the detection problem at the second stage based on the time-selection method. The obtained results allow estimation of the degree of gain in the probability of detection when using the proposed method.
An analytical model has been developed for calculating magnetic field in a multiphase synchronous electric machine with fractional toothed windings. For this, a harmonic analysis of the distribution functions of the magnetic field of excitation and the magnetic field of the armature reaction was carried out, taking into account the presence of higher harmonic components in the function of the magnetomotive force of permanent magnets, variable magnetic conductivity of the air gap, polyharmonic mode of operation of a multiphase electric machine and a non-sinusoidal law of variation of spatial winding functions. As a result of the analysis, the substantiation is given that in the investigated electric machine a nine-phase winding can extract with the greatest efficiency the harmonic components of the first and third order of a rotating magnetic field to create flux linkage and induce an electromotive force (as well as create a magnetomotive force with prevailing spatial harmonics of the first and third order). In the investigated electric machine, the amplitudes of the working harmonics of the induction of the modulated magnetic field of the armature reaction can be increased due to the modulation of the inoperative harmonics of the magnetomotive force of the armature response by the stator teeth to the first and third order. To check the developed provisions, a magnetostatic vector model of the magnetic field of the investigated electric machine was created. The simulation results confirmed the high efficiency of the developed analytical model for calculating the magnetic field in a synchronous electric machine with fractional toothed windings. The use of such a model will make it possible to reveal most reliably the influence of the geometricparameters of the magnetic circuit and the multiphase winding circuit on the nature of the change in the functions of the magnetic field in the air gap with the lowest time costs in the process of optimizing an electric machine.
DIAGNOSTICS AND SAFETY OF TECHNICAL AND ENVIRONMENT SYSTEMS
In this work, the following tasks were solved: to perform a comparative analysis of data processing methods when calculating recovery factors; to evaluate the influence of time-of-flight technology and PSF function on the recovery factor and the forecast of recovery factor deviation for potential pathological foci with a diameter of 6–8 mm; to evaluate the influence of parameters of iterative reconstruction algorithms, Gaussian filter and axial filters on the recovery factor. The calculation of the recovery factors was carried out on the basis of quantitative characteristics obtained in the analysis of reconstructions of images of the IEC phantom with six spheres installed inside and filled with a radiopharmaceutical. Eight series of experiments with background / sphere activity ratios 1/3, 1/4, 1/6, 1/8, 1/12, 1/14, 1/16, 1/20 were carried out with the same concentration of activity in the spheres during each separate experiment. The forecast of the effect of the partial volume effect on lesions with a diameter of 6 to 8 mm was carried out, taking into account the used reconstruction algorithms. It is advisable to use the results obtained to harmonize diagnostic protocols for scanning with positron emission tomographs using the input parameters of reconstruction algorithms and filters, which will minimize the error in the quantitative assessment of a radiopharmaceutical when analyzing the dynamics of the development of a pathological process, as well as the response of pathology to therapy.
The study of the issue of constructing a disposal facility for high-activity radioactive waste in the Republic of Belarus is associated with an assessment of the volume of radioactive waste to be deeply disposed of, generated as a result of the activation of structural materials of the VVER-1200 reactor of the Belarusian NPP. This paper presents the results of computational studies of the formation of solid high-level radioactive waste (HLW) and long-lived intermediate level radioactive waste (ILW-LL) during neutron activation of materials adjacent to the core of the VVER-1200 reactor structures of the Belarusian NPP. The assessment of the volumes of HLW and ILW-LL of activation origin, formed over 60 years of operation of the VVER-1200 reactor, was carried out on the basis of computational studies of the induced activity of structural and shielding materials using reactor and Monte Carlo program codes (SERPENT 2, TVS-M, DYN3D, MCU- PD). As a result of the research, it was found that when neutrons activate materials of the sections of the VVER-1200 reactor structures of the Belarusian NPP adjacent to the core (in the steel structures of the baffle, shaft, surfacing, part of the reactor vessel, structures of the protective tube unit (PTU), the space under the core, in heat insulation materials, rods of absorbing elements (Dy2TiO5)) are formed by HLW and ILW-LL with a total weight of 272,5 tons and a volume of 43 m3 . Calculated studies of the activation of dry protection materials, building concrete, support truss and biological protection showed that these structural elements will not belong to either HLW or ILW-LL.
The paper presents the results of radiation risk assessment for the staff of a nuclear power plant design during design basis accident (spent nuclear fuel assembly falling on fuel in reactor core or storage pool during refueling operations) and a beyond design basis accident (large leakage of the primary coolant with failure of the active part of the emergency cooling system and complete blackout for 24 h). The assessment is based on state-of-the-art radiation risk models from the United Nations Scientific Committee on the Effects of Atomic Radiation (UNSCEAR) and the International Commission on Radiological Protection (ICRP). The calculation of risk indicators for occupational exposure of NPP staff in emergency situations was carried out on the basis of data obtained using a computational module created in the COMSOL 5.6 multiphysics software, doses from a radioactive cloud and internal exposure due to inhalation for such radionuclides as 134Cs, 137Cs, 131I, 133I, 90Sr. A feature of this approach is the detailed consideration of the NPP industrial site infrastructure, which allows obtaining a more accurate assessment of the radionuclide air distribution and fallout.
ISSN 2524-244X (Online)